VacuMaster Comfort

Lift capacity up to 750 kg

MAX. 750 KG
MAX. 500 KG
MAX. 250 KG
MAX. 8 X 2 M

The VacuMaster Comfort bases on the modular system of the VacuMaster Basic and offers an operator handle that brings together all of the device’s controls as well as a controlled vacuum generator for reducing energy consumption.

A Schmalz chain hoist is required to operate a VacuMaster Comfort.

Application

Handling of large and flat, mostly airtight loads and workpieces
Loading and unloading of CNC laser cutting machines with metal sheets
Loading and unloading of CNC machining centers with wooden boards or plastic sheets
Handling and positioning of glass panes and windows during production, framing and assembly
Ergonomic and damage-free handling of large loads by only one operator
Excellent work safety and process reliability thanks to vacuum reservoir and audible warning device
Long service life thanks to the robust material mix of steel, aluminum and high-strength plastic
Long service life thanks to the robust material mix of steel, aluminum and high-strength plastic
Low operating costs thanks to controlled vacuum generator with energy-saving function

(1) Vacuum gauge with red/green area for vacuum monitoring

(2) Basic module with vacuum generation and integrated air saving function

(3) Main switch

(4) Ergonomic operator handle with integrated functional elements for Schmalz chain hoist. Moving/tilting also an option

(4.1) 90° or 180° swiveling function depending on variant

(4.2) Dual activation required to switch vacuum off, ensuring load is released safely

(4.3) Vacuum on to pick up the load

(4.4) Chain hoist up/down

(5) Individually configurable beam system with a large selection of suction plates

Connectors
Connectors

Light, robust and flexible

The combination of aluminum and high-strength plastic allows the cross beams and suction plates to be easily adjusted to quickly adapt to changing formats.

Load beam
Load beam

Integrated vacuum reservoir

The large vacuum reservoir prevents the load from falling in the case of a power failure and makes gripping faster during repeated lifting processes.

Suction Plates
Suction Plates

Versatility for every task

Allows for optimal adaptation to the workpiece and to requirements such as heat resistance, food safety and mark-free gripping. Select from suspension which is rigid, spring-mounted or both flexible and spring-mounted.

IMG 1:

Design data: Comfort – horizontal

Type
Max. lift
capacity [kg]
LL [mm] LQ [mm] L1 [mm] LL min / max [mm] LQ min / max [mm] Ds [mm] H [mm] d [mm]
Comfort 125 530 - 1600 750 645 - 660 380 - 1,740 365 - 795 125 - 250 517 - 584 52 - 56
Comfort 250 530 - 2,400 750 645 - 660 625 - 2,540 365 - 830 125 - 360 570 - 585 52 - 56
Comfort 500 1,600 - 2,400 750 660 630 - 2,620 480 - 920 210 - 250 606 - 673 56 - 59
Comfort 750 2,400 750 660 870 - 2,640 520 - 920 250 674 56

 

IMG 2:

Design data: Comfort – swivel through 90 degrees

Type
Max. lift
capacity [kg]
LL [mm] LQ [mm] L1 [mm] LL min / max [mm] LQ min / max [mm] Ds [mm] H [mm] d [mm]
Comfort 125 1,600 750 722 770 - 1,820 450 - 870 210 814 50
Comfort 250 1,600 750 722 - 754 920 - 1,970 450 - 1,020 210 - 300 814 - 839 50
Comfort 500 1,600 750 778 1,080 - 1,970 730 - 1,020 360 1,054 50

 

IMG 3:

Design data: Comfort – swivel through 180 degrees

Type
Max. lift
capacity [kg]
LL [mm] LQ [mm] L1 [mm] LL min / max [mm] LQ min / max [mm] Ds [mm] H [mm] d [mm]
Comfort 75 1,600 750 1,291 640 - 1,820 450 - 870 210 1,118 25
Comfort 125 1,600 750 1,291 640 - 1,820 450 - 870 210 1,118 25
Comfort 250 1,600 750 1,854 790 - 1,820 450 - 1,020 210 - 360 1,644 - 1,671 25
Comfort 660 2,200 1,150       360 2,048  

Thanks to their modular system, the VacuMaster Basic and VacuMaster Comfort can be custom configured for any application. The technical data of the devices are dependent on the selected configuration. You can use the following data on pre-configured lifting devices for standard workpiece formats as a guide for determining the recommended values for your VacuMaster.

Technical Data Vacuum Lifting Device VacuMaster Comfort: Horizontal Handling

Type*
Max. lift
capacity [kg]
Workpiece
format [mm]
Dimensions
LL x LQ
[mm]
Overall height
H [mm]
Suction plates
[no.]**
Sucdtion Plates Ds
[mm]
Weight
[kg]
Comfort 125 1,000 x 1,000 800 x 750 445 1 250 42
  2,000 x 1,000 1,600 x 750 445 2 210 50
  2,500 x 1,250 1,600 x 750 525 4 125 64
  3,000 x 1,500 2,400 x 1,150 590 6 125 68
  4,000 x 2,000 3,200 x 1,500 590 8 125 88
Comfort 250 1,000 x 1,000 800 x 750 445 1 360 45
  2,000 x 1,000 1,600 x 750 445 2 250 52
  2,500 x 1,250 1.600 x 750 525 4 210 62
  3,000 x 1,500 2,400 x 1,150 590 6 160 67
  4,000 x 2,000 3,200 x 1,500 590 8 125 88
Comfort 500 2,500 x 1,250 1,600 x 750 605 4 250 84
  3,000 x 1,500 2,400 x 1,150 670 6 210 91
  4,000 x 2,000 3,200 x 1,500 670 8 210 130
Comfort 750 3,000 x 1,500 2,400 x 1,150 670 6 250 105
  4,000 x 2,000 3,200 x 1,500 670 8 210 122

*The shown VacuMaster are example configurations: The VacuMaster Basic/Comfort can be adapted flexibly to individual workpiece formats.
**The indicated number of suction plates is possible for handling of rigid goods. For unstable and thin workpieces the numbers of suction plates will be increased.

Technical Data Vacuum Lifting Device VacuMaster Comfort: 90° Swiveling

Type*
Max. lift
capacity [kg]
Workpiece
format
[mm]
Dimensions
LL x LQ
[mm]
Overall height
H [mm]
Suction plates**
No.
Sucdtion Plates Ds
[mm]
Weight
[kg]
Comfort 125 2,000 x 1,000 1,600 x 750 720 2 360 76
  2,500 x 1,250 1,600 x 750 800 4 210 81
  4,000 x 2,000 3,200 x 1,500 800 8 210 101
Comfort 250 2,500 x 1,250 1,600 x 750 800 4 260 93
  4,000 x 2,000 3,200 x 1,500 800 8 210 104
Comfort 500 2,500 x 1,250 1,600 x 750 1,030 4 360 137
  4,000 x 2,000 3,200 x 1,500 1,030 8 360 153

*The shown VacuMaster are example configurations: The VacuMaster Basic/Comfort can be adapted flexibly to individual workpiece formats.
**The indicated number of suction plates is possible for handling of rigid goods. For unstable and thin workpieces the numbers of suction plates will be increased.

Technical Data Vacuum Lifting Device VacuMaster Comfort: 180° turning

Type*
Max. lift
capacity [kg]
Workpiece 
format [mm]
Dimensions
LL x LQ
[mm]
Overall height H
[mm]
Suction plates**
No.
Sucdtion Plates Ds
[mm]
Weight
[kg]
Comfort 75 1,000 x 1,000 800 x 750 1,150 2 250 74
  2,000 x 1,000 1,600 x 750 1,150 2 250 82
  2,500 x 1.250 1,600 x 750 1,220 4 210 92
Comfort 125 2,000 x 1,000 1,600 x 750 1,160 2 360 87
  2,500 x 1,250 1,600 x 750 1,230 4 210 92
Comfort 250 2,000 x 1,000 1,600 x 750 1,770 4 360 139
  2,500 x 1,250 1,600 x 750 1,750 8 210 147
  4,000 x 2,000 3,200 x 1,500 1,750 8 210 167

*The shown VacuMaster are example configurations: The VacuMaster Basic/Comfort can be adapted flexibly to individual workpiece formats.
**The indicated number of suction plates is possible for handling of rigid goods. For unstable and thin workpieces the numbers of suction plates will be increased.

Spare parts

Accessories

Product recommendations

Handling Systems in Action
See our handling systems in real processes.