Modular Crane Gantry KBG

Flexible connection of the overhead crane system SRA

With the modular crane gantry KBG , Schmalz complements its product portfolio in the field of crane systems and thus supplies complete handling solutions from a single source. Customers benefit from a uniform and safe connection of the aluminum overhead crane system SRA . The crane gantry KBG fits perfectly into the overall system.

The proven Schmalz modular system is also used for the modular crane gantry KBG. The system for the modular crane gantry KBG consists of only twelve components. These components are combined with each other depending on the customer's application. The special feature: All connecting parts are attached to the profile with the same screw set, which simplifies assembly. In addition, only one profile size is used for the entire crane gantry KBG. A separate rolled profile with the corresponding holes for the screw set was developed for this purpose.

A Schmalz crane gantry KBG consists of at least two gates and can be extended by any number of gates in length. In this way, it can be optimally adapted to the Schmalz aluminum overhead crane system SRA.

Application

Modular crane gantry for flexible assembly of individual crane solutions in connection with the Schmalz aluminum overhead crane system SRA
Modular crane gantry for use in almost all internal production, assembly and logistics processes
Connection of the Schmalz aluminum overhead crane system SRA, if it cannot be suspended from the ceiling
Any extension of the system in length possible
Maximum lift capacity approx. 500 kg (workpiece weight and dead weight of lifting device)
Few components and modular design allow fast processing and short delivery times
Flexible integration into the existing production layout as well as easy adaptation and expansion in case of later changes
Easy installation and assembly due to the screw set and the intelligent modular system
High level of safety thanks to independent strength calculation of the load-bearing components using the FEM method (designed in accordance with DIN EN 13001; stiffness class: HC3; S class: S3)
Robust surface protection due to the galvanized profile surface
  • Self-developed rolled profile (1), 140 x 140 x 4 mm, with perforations for connecting the connecting plates
  • Screw set (2) for connecting the components to the profile
  • Corner plate (3) for connecting cross and main beams (main beam is required for higher lift capacity) to the pillar
  • T-sheet (4) for connecting pillar and main beam
  • Base plate (5) for fastening the pillar to the floor by means of dynamic dowels
  • Suspension plate (6) for attaching the Schmalz aluminum overhead crane system
Portal profile
Portal profile
  • In-house developed, hot dip galvanized rolled profile
  • Rastering in steps of 100 mm
  • Use for pillars, cross and longitudinal beams
  • Perforations provide connection of connecting plates with the screw set
Screw set
Screw set
  • Connection of all connecting plates to the profile
  • Simple mounting of the connecting plates on the profile
Corner connection
Corner connection
  • Connection of pillar and cross beams
  • Connection of pillar and longitudinal beam at the first and last gate
Foot plate
Foot plate
  • Connection to the profile on both sides with two screw sets each
  • Alignment of the pillar with adjusting screws
  • Anchoring to the floor with two plugs per foot plate
Foot plate
Foot plate
  • Foot plate is inserted between the foot plates
  • Profile lies flat on the foot plate
Suspension plate
Suspension plate
  • Connection to the profile on both sides with two screw sets each
  • Connection of the overhead crane system with standard suspension for I-beams and T-beams (rigid and pendulum)
T-connection plate
T-connection plate
  • Connection of two longitudinal beams to one pillar
  • Connection to the profile on both sides with six screw sets each
Cover cap
Cover cap
  • Cover of the ends of the cross beams
  • Visually appealing finish of the profile
Cable protection
Cable protection
  • Protection of the cable during entry and exit from the profile

(1) L = max. 8,000 mm

(2) B = max. 8,600 mm

(3) H = max. 5,560 mm

Maximum lift capacity: approx. 500 kg (workpiece weight and weight of lifting device)

Accessories

Product recommendations