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Home Vacuum Technology for Automation Vacuum Components Mounting Elements Holder System for Tooling HT

Holder System for Tooling HT

Application

Adjustable, lightweight holder system for the automotive industry

  • Holders for mounting various Schmalz vacuum components on tooling beams in press shops and car body construction
  • For vacuum suction cups, optionally with integrated vacuum nozzles or central vacuum generation
  • For spring plungers or cylindrical sensors
  • Suitable for highly dynamic processes

Documentation

Flyer: Holder system for tooling HT (PDF,1.6 MB)

Catalog: Tooling System SXT (PDF, 7.1 MB)

Overview of highlights

Modular system

  • Standard holders as a simple and quick solution for a wide range of applications
  • Holder configuration with G, M or NPT threads according to customer requirements
  • Combinations with various vacuum suction cups, spring plungers and decentralized vacuum generators as well as the vacuum switch VSi-HD from the Schmalz product portfolio

Lightweight and slim gripper design

  • Up to 45 percent lighter than other holder systems in use in the automotive industry
  • For highly dynamic processes with maximum output
  • No disruptive contours thanks to functional integration

Flexible use in automotive manufacturing

  • Compatible with all current tooling and quick-change systems for press shops and car body construction
  • Holder HT-SG E for combining vacuum suction cups and decentralized vacuum generation with Schmalz ejector SEAC 10
  • Holder HT-SG I with integrated vacuum generation as a compact, low-maintenance unit

Design

(1) Plug-in screw unions for vacuum hoses and compressed air hoses

(2) Vacuum switch VSi-HD with matching holder

(3) Holder for suction cup HT-SG... in slim design

(4) Holder for suction cup HT-SG...E... for decentralized vacuum generators SEAC (mounted on top)

(5) Holder for suction cup HT-SG...I with integrated vacuum nozzle

(6) Holder for spring plunger HT-FST...

(7)Holder for sensor HT-SE...

(8) Holder for sensor HT-SE-U... Universal holder for sensors diameter 12 mm and 18 mm

(9) Spring plungers e.g. FSTE-HDB

(10) Suction cups e.g. SAX

(11) Decentralized vacuum generators e.g. SEAC

(12) Connection to tooling beams

  • for holder types HT-SG..., HT-FST..., HT-SE...
  • A3 - Ball diameter 28.5 mm
  • A5 - Ball diameter 32 mm
  • A2 - "Apple-core" pin diameter 19 mm

Versions

Holders for Suction Cups HT-SG

Holders for Suction Cups HT-SG

Tooling holder made of aluminium for holding vacuum suction cups in the automotive industry segment.
  • Mounts for vacuum suction cups with connections for G, NPT and M threads and right-angled adapters
Holders for Suction Cups HT-SG E

Holders for Suction Cups HT-SG E

Tooling holder made of aluminium for holding suction cups and decentralised vacuum generators in the automotive industry segment.
  • Mounts for vacuum suction cups with connections for G, NPT and M threads and right-angled adapters
  • Mountings for decentralized vacuum generators
Holders for Suction Cups HT-SG I

Holders for Suction Cups HT-SG I

Tooling holder made of aluminium for holding suction cups and vacuum nozzles built into the holder in the automotive industry segment.
  • Mounts for vacuum suction cups with connections for G, NPT and M threads and right-angled adapters
  • Holders for vacuum nozzles integrated in the holder
Holders for Spring Plungers HT-FST

Holders for Spring Plungers HT-FST

Tooling holder made of aluminium for holding spring plungers in the automotive industry segment.
  • Mounts for spring plungers with mounting threads M18 x 1.5 to M30 x 1.5
Holders for Sensors HT-SE

Holders for Sensors HT-SE

Tooling holder made of aluminium for holding cylindrical sensors in the automotive industry.
  • Mounts for sensors with diameters of 12 to 30 mm

Ordering and configuration

The modular HT system provides two different holder solutions to suit differing requirements.

  • An individual holder suitable for a wide variety of applications
  • A custom-configured assembly

For custom configurations, please contact your system consultant for vacuum automation.

Combination with a wide variety of vacuum components from Schmalz

Selected parts of the following product families (selection) may be used in connection with the holder system HT.

Type Vacuum generation options Combination options
Vacuum suction cup Spring plunger Vacuum switch Screw union
HT-SG Central with compact ejector or vacuum pump ✓ – – ✓
HT-SG E Decentralized with Schmalz ejector SEAC 10 ✓ – ✓ ✓
HT-SG I Decentralized with integrated vacuum nozzle ✓ – ✓ ✓
HT-FST Central with compact ejector or vacuum pump ✓ ✓ – ✓
HT-SE – – – – –

Suction cups

Selected items of the following product families may be used in connection with the holder system HT.

Bellows Suction Cups SAXB
New

Bellows Suction Cups SAXB

High-speed bellows suction cup for optimum adaptability and best performance on curved surfaces
  • Dimensions: 20 mm to 120 mm
  • Material: ED-85
  • Connection nipple securely positively connected
Bell-Shaped Suction Cups SAXM

Bell-Shaped Suction Cups SAXM

High-speed bell-shaped suction cup with highest absorption of lateral and holding forces thanks to its optimal internal structure and high suction cup stroke.
  • Diameter: 20 to 115 mm
  • Material: ED
  • Connection element modular (assembled)
Bell-Shaped Suction Cups SAOXM (Oval)

Bell-Shaped Suction Cups SAOXM (Oval)

Oval high-speed suction cup with an innovative inner structure and high suction cup stroke for narrow and long sheet metal such as sections, pipes or ribbing.
  • Dimensions: 60 x 20 to 100 x 40 mm
  • Material: ED
  • Connection element modular (assembled)
Flat Suction Cups SAF

Flat Suction Cups SAF

Round flat vacuum cup with low internal volume and very high horizontal and vertical holding forces even with oiled workpieces.
  • Diameter: 30 to 125 mm
  • Material: NBR
  • Connection nipple vulcanized to elastomer part
Bellows Suction Cups SAB (1.5 Folds)

Bellows Suction Cups SAB (1.5 Folds)

Round suction cup with 1.5 folds for extremely curved and thin-walled sheet metal; very high horizontal and vertical holding forces and high suction cup stroke.
  • Diameter: 22 to 125 mm
  • Material: NBR
  • Connection nipple vulcanized to elastomer part
Flat Suction Cups SAOF (Oval)

Flat Suction Cups SAOF (Oval)

Oval suction cup with low inner volume for elongated sheet metal such as sections; very high horizontal and vertical holding forces.
  • Dimensions: 50 x 16 to 140 x 70 mm
  • Material: NBR
  • Connection nipple vulcanized to elastomer part
Bellows Suction Cups SAOB (Oval, 1.5 Folds)

Bellows Suction Cups SAOB (Oval, 1.5 Folds)

Oval suction cup with 1.5 folds for elongated, curved, thin-walled sheet metal; very high horizontal and vertical holding forces and high suction cup stroke.
  • Dimensions: 60 x 30 to 140 x 70 mm
  • Material: NBR
  • Connection nipple vulcanized to elastomer part
Bell-Shaped Suction Cups SAG

Bell-Shaped Suction Cups SAG

The special suction cup for sheet metal, especially thin-walled car body sheets, but alsoother sensitive workpieces. Very high suction cup stroke as well as high horizontal and vertical holding surface.
  • Dimensions: 45 to 80 mm
  • Material: NBR
  • Connection nipple securely fastened
Bell-Shaped Suction Cups SAOG-S

Bell-Shaped Suction Cups SAOG-S

The special suction cup for highly curved sheet metal parts, particularly thinwalled car bodywork components with long, narrow shapes such as tubes, sections or ribs. Designed for high horizontal/vertical holding forces and a long suction-cup stroke.
  • Dimensions: 60 x 20 to 95 x 40 mm
  • Material: NBR
  • Connection nipple securely fastened
Bell-Shaped Suction Cups SAOG (Oval)

Bell-Shaped Suction Cups SAOG (Oval)

Oval bell-shaped suction cup for elongated, thin-walled sheet metal; very good adjustment to convex curves.
  • Dimensions: 60 x 20 to 95 x 40 mm
  • Material: NBR
  • Connection nipple vulcanized to elastomer part
Flat Suction Cups PFYN VU1

Flat Suction Cups PFYN VU1

Extremely wear-resistant Vulkollan suction cup for high loads and a long service life in multi-shift operation.
  • Diameter: 15 to 95 mm
  • Material: VU1
  • Connection nipple plugged into elastomer part
Bellows Suction Cups FSGA VU1 (1.5 Folds)

Bellows Suction Cups FSGA VU1 (1.5 Folds)

Bellows suction cup made of extremely wear-resistant Vulkollan with 1.5 folds for high loads and long service life in multi-shift operation.
  • Diameter: 30 to 110 mm
  • Material: VU1
  • Connection nipple plugged into elastomer part
Bellows Suction Cups FSG VU1 (2.5 Folds)

Bellows Suction Cups FSG VU1 (2.5 Folds)

Bellows suction cup made of extremely wear-resistant Vulkollan with 2.5 folds for high loads and long service life in multi-shift operation; with optional oil groove.
  • Diameter: 30 to 85 mm
  • Material: VU1
  • Connection nipple plugged into elastomer part
Bellows Suction Cups FSGAO (1.5 Folds)

Bellows Suction Cups FSGAO (1.5 Folds)

Bellows suction cup made of extremely wear-resistant Vulkollan with 1.5 folds for high loads and long service life in multi-shift operation.
  • Dimensions: 95 x 40, 140 x 65 mm
  • Material: VU1
  • Connection plate screwed to elastomer part
Bellows Suction Cups FSGA (1.5 Folds)

Bellows Suction Cups FSGA (1.5 Folds)

Round universal suction cup with 1.5 folds, available in various materials for a wide range of requirements.
  • Diameter: 2 to 78 mm
  • Material: HT1, NBR, NBR-ESD, NK, SI, SI-AS, SI-MD, SI-HD
  • Connection nipple plugged into elastomer part
Bellows Suction Cups FSG (2.5 Folds)

Bellows Suction Cups FSG (2.5 Folds)

Round universal suction cup with 2.5 folds, available in various materials for a wide range of requirements.
  • Diameter: 3 to 88 mm
  • Material: HT1, NBR, NBR-AS, NBR-ESD, NK, SI, SI-AS, SI-HD
  • Connection nipple plugged into elastomer part
Flat Suction Cups PFYN

Flat Suction Cups PFYN

Round universal suction cup available in various materials; especially for workpieces with even, smooth surfaces.
  • Diameter: 1 to 200 mm
  • Material: FPM, HT1, NBR, PU, SI
  • Antistatic and non-marking variants

Spring plungers

Selected items of the following product families may be used in connection with the holder system HT.

Spring Plungers FSTI

Spring Plungers FSTI

Spring plunger with internal damping spring and high-quality sliding bearings for handling fragile workpieces.
  • Connection: G1/4” and G3/8”
  • Stroke: 10 to 50 mm
  • Internal damping spring
  • Integrated vacuum feed
Spring Plungers FSTE-HDB

Spring Plungers FSTE-HDB

Spring plunger with special slide bearings and damping spring for height compensation. For highly dynamic applications with short cycles.
  • Connection: G1/8” to G1/2”
  • Stroke: 15 to 120 mm
  • Heavy duty, with smooth running anti-rotation guard
  • Integrated vacuum feed
Spring Plungers FSTE-HD

Spring Plungers FSTE-HD

Spring plunger with special slide bearings and damping spring for height compensation. For highly dynamic applications with short cycles.
  • Connection: G1/8” to G1/2”
  • Stroke: 15 to 90 mm
  • Heavy duty
  • Integrated vacuum feed
Spring Plungers FSTA-HD

Spring Plungers FSTA-HD

Spring plunger with special slide bearings and two damping springs for highly dynamic applications with fragile workpieces.
  • Connection: G1/4" to G1/2"
  • Stroke: 25 to 90 mm
  • Version Heavy Duty
  • Integrated vacuum feed

Vacuum generators

Selected items of the following product families may be used in connection with the holder system HT.

Ejectors with Active Blow Off SEAC

Ejectors with Active Blow Off SEAC

Ejector with plastic body and integrated active blow off function using compressed air; built in minimum size and weight.
  • Suction capacity up to 35 l/min
  • Max. vacuum: 85 %
  • Body made of plastic
Ejectors With Blow Off System SEAC RP

Ejectors With Blow Off System SEAC RP

Ejector with integrated pneumatic air-saving regulation as well as active blow off using compressed air; built in minimum size.
  • Suction capacity up to 35 l/min
  • Max. vacuum: 85 %
Ejectors with Atmospheric Ventilation SEAC ECO

Ejectors with Atmospheric Ventilation SEAC ECO

Ejector with anodized aluminum body and integrated atmospheric ventilation for lowest possible operating costs; built in minimum size.
  • Suction capacity up to 35 l/min
  • Max. vacuum: 85 %
  • With atmospheric ventilation

Vacuum switches

Selected items of the following product families may be used in connection with the holder system HT.

Vacuum Switches VSi-HD

Vacuum Switches VSi-HD

Electronic vacuum switch VSi-HD with an IO-Link interface for measuring and monitoring vacuum in automation and handling systems.
  • Compact Vacuum Switch VSi-HD without display with a robust design
  • Measuring range: –1 to 0 bar

Product Areas

Topics

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F: +90 216 340 0124

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