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J. Schmalz GmbH: Innovative Vacuum Technology from Schmalz J. Schmalz GmbH: Innovative Vacuum Technology from Schmalz
           
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J. Schmalz GmbH: Innovative Vacuum Technology from Schmalz J. Schmalz GmbH: Innovative Vacuum Technology from Schmalz

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Categories
  • Vacuum Technology for Automation

    • Vacuum Components

      • Vacuum Suction Cups

        Our product range includes a variety of suction cups with various shapes, sizes and materials, providing the right suction cup for every application. Suction cups consist of a elastomer part and a connection nipple.

        • Special Grippers

          Special grippers can be used for applications in which regular suction pads cannot generate a vacuum. Schmalz offers a variety of special grippers with various shapes, sizes and principles of operation.

          • Area Gripping Systems and End Effectors

            Area gripping systems and end effectors are gripping systems that can be attached directly on the robot. Area grippers are universal and are used in a huge range of robot applications. Vacuum end effectors are easy to configure from the modular system. They are particularly suitable for processes in the packaging industry.

            • Mounting Elements

              Schmalz offers a wide range of mounting possibilities for integrating suction pads or special grippers into a vacuum system.

              • Vacuum Generators

                Vacuum generators provide the required vacuum. The vacuum is generated either pneumatically (ejectors) or electrically (pumps, blowers). Pneumatic vacuum generators implement short cycle times and can be integrated directly into the system due to their compact and lightweight design. Ejectors offer intelligent functions for energy and process control. Electrical vacuum generators are used in applications when compressed air is not available or if very high suction capacities are required.

                • Valve Technology

                  Valves are used to control the vacuum as well as the compressed air. The right valves can increase both the process reliability and the cost-effectiveness of the vacuum system.

                  • Switches and System Monitoring

                    Devices for system monitoring are crucial to ensure the safe operation of a vacuum system. Schmalz offers a wide range of switches, measuring and control devices, as well as warning devices.

                    • Filters and Connections

                      Filters protect the vacuum generator from contamination. Vacuum distributors, hose lines and connections complete the vacuum system and connect suction pads to vacuum generators.

                      • Didactic

                        With certified courses, seminars and customer-specific training sessions on all topics within vacuum technology and efficiency, Schmalz provides expertise that is tailored to the exact requirements of your company.

                        • Digital solutions

                          Digital solutions from Schmalz help to fully exploit the potential of intelligent components, especially IO-Link devices. They can be used from commissioning to operation to service.

                        • Vacuum Gripping Systems

                          • Vacuum Layer Gripping System SPZ

                            • Vacuum Suction Spider SSP

                            • Selection Aids

                              • Selection Aid Vacuum Suction Cups

                                Find the right vacuum suction cup for your application based on key properties such as suction material or size.

                                • Selection Aid Compact Ejectors

                                  This selection aid helps you to find the perfect compact ejector for your application based on key technical attributes.

                                  • Selection Aid Spring Plungers

                                    You can use the selection aid to find the right spring plunger for your application based on spring force, stroke and a number of different connections.

                                    • Selection Aid Area Gripping System FXP

                                      Find the perfect FXP area gripping system for your application. You can choose the length, the sealing element, and the valve type. This universal suction cup gripper features integrated vacuum generation.

                                      • Selection Aid Area Gripping System FMP

                                        By choosing important attributes such as, for example, the length of the sealing element or the valve type, you can find the area gripper FMP best suited to your application. This gripper is fitted a connection for external vacuum generators.

                                      • Product News

                                        Information on new products

                                        • Schmalz Videocast

                                        • Industries and Applications

                                          • Application Reports

                                            • Automotive

                                              • Electronics

                                                • Composites

                                                  • Glass

                                                    • Wood

                                                      • Plastics

                                                        • Food

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                                                            • Metal and Metal Sheet

                                                              • Solar

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                                                                                          • schmalz.com: Tools & Services

                                                                                          • Schmalz Select | Preferred Product Range

                                                                                            • Gripping and connecting

                                                                                              • Vacuum generation and monitoring

                                                                                                • Clamping for CNC machining

                                                                                                • Schmalz Connect | Industry 4.0

                                                                                                  • Smart Field Devices from Schmalz

                                                                                                    • Service App Schmalz ControlRoom

                                                                                                      • Added value thanks to digital processes

                                                                                                        • Communication interfaces

                                                                                                          • FAQ

                                                                                                            • Use Cases

                                                                                                          • Vacuum Lifters and Crane Systems

                                                                                                            Handling Technology for Manual Processes

                                                                                                            • Vacuum Tube Lifters Jumbo

                                                                                                              • Vacuum tube lifter JumboFlex

                                                                                                                • Vacuum tube lifter JumboErgo

                                                                                                                  • Vacuum tube lifter JumboSprint

                                                                                                                    • Vacuum tube lifter JumboSprint EX

                                                                                                                      • Vacuum tube lifter JumboFlex High-Stack

                                                                                                                        • Vacuum tube lifter Jumbo Low-Stack

                                                                                                                        • Vacuum Lifting Devices VacuMaster

                                                                                                                          • VacuMaster Basic

                                                                                                                            • VacuMaster Comfort

                                                                                                                              • VacuMaster Vario

                                                                                                                                • VacuMaster Eco

                                                                                                                                  • VacuMaster Window

                                                                                                                                    • VacuMaster Multi

                                                                                                                                      • VacuMaster Coil

                                                                                                                                        • VacuMaster Light

                                                                                                                                          • VacuMaster Glass

                                                                                                                                          • Crane Systems and Jib Cranes

                                                                                                                                            • Aluminum Bridge Cranes

                                                                                                                                              • Column-Mounted Jib Cranes

                                                                                                                                                • Column-Mounted Jib Cranes with Chain Hoist Online

                                                                                                                                                  • Wall-Mounted Jib Cranes

                                                                                                                                                    • Chain hoists

                                                                                                                                                    • Workshop Equipment

                                                                                                                                                      • Transport Trolley

                                                                                                                                                        Using transport trolleys workpieces can be stored on smallest possible space. Different designs with a different amount of racks and platforms guarantee damage-free storage and easy transportation.

                                                                                                                                                        • Wall Rack

                                                                                                                                                          When parts need to be stored safely at a specific location, these wall storage shelves are indispensable. The long service life of the many storage shelves that have been delivered speaks for their durability and high quality.

                                                                                                                                                          • Sheet Transport Trolley

                                                                                                                                                            The panel transport trolley is your ideal helper when you need to feed or unload table or upright saws. Its maximum carrying load and panel format are impressive.

                                                                                                                                                            • Workstands

                                                                                                                                                              If you want to clamp and process small work pieces without damage, you are at the right place. You have the additional option of implementing controlled vacuum generators to save energy and reduce noise.

                                                                                                                                                              • Workbenches

                                                                                                                                                                The work benches were developed to allow you to clamp workpieces of a wide range of different materials. You have the additional option of implementing controlled vacuum generators to save energy and reduce noise.

                                                                                                                                                                • Vacuum Turning Bench

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                                                                                                                                                                                                      • Vacuum Clamping Technology

                                                                                                                                                                                                        Clamping Solutions for CNC Machining Centers

                                                                                                                                                                                                        • Clamping Equipment for Woodworking

                                                                                                                                                                                                          Vacuum clamping technology for wood processing is essential for efficiently setting up console table, grid table, nesting table and flat table systems. Existing machining centers can be easily modernized with the Innospann clamping system. The Schmalz clamping equipment lets you clamp both narrow workpieces and workpieces made from solid wood. The Multi-Clamp is the perfect tool for manual fixing of small and medium-sized workpieces.

                                                                                                                                                                                                          • Clamping Equipment for 1-Circuit Systems

                                                                                                                                                                                                            Whether using a 1-circuit or 2-circuit system, panel processing or frame production – console vacuum blocks from Schmalz can be positioned precisely and are quick and easy to replace when changing the order. Choose from our comprehensive program of high-quality vacuum blocks and spare parts in original equipment manufacturer quality.

                                                                                                                                                                                                            • Clamping Equipment for 2-Circuit Systems

                                                                                                                                                                                                              Whether using a 1-circuit or 2-circuit system, panel processing or frame production – console vacuum blocks from Schmalz can be positioned precisely and are quick and easy to replace when changing the order. Choose from our comprehensive program of high-quality vacuum blocks and spare parts in original equipment manufacturer quality.

                                                                                                                                                                                                              • Clamping Equipment for Systems from Biesse

                                                                                                                                                                                                                Whether using a 1-circuit or 2-circuit system, panel processing or frame production – console vacuum blocks from Schmalz can be positioned precisely and are quick and easy to replace when changing the order. Choose from our comprehensive program of high-quality vacuum blocks and spare parts in original equipment manufacturer quality.

                                                                                                                                                                                                                • Clamping Equipment for Systems from SCM / Morbidelli

                                                                                                                                                                                                                  Whether using a 1-circuit or 2-circuit system, panel processing or frame production – console vacuum blocks from Schmalz can be positioned precisely and are quick and easy to replace when changing the order. Choose from our comprehensive program of high-quality vacuum blocks and spare parts in original equipment manufacturer quality.

                                                                                                                                                                                                                  • Clamping Equipment for Grid Table Systems

                                                                                                                                                                                                                    Schmalz vacuum blocks for grid tables enable simple and flexible use; without complex installation. The non-slip fixings enable secure clamping of the workpieces even with high processing forces. This makes them ideal for complex five-axis applications without a wear plate.

                                                                                                                                                                                                                    • Clamping Equipment for Nesting Table Systems

                                                                                                                                                                                                                      Vacuum systems for use directly on the MDF wear plate of a CNC machining center with a nesting machine table.

                                                                                                                                                                                                                      • Clamping Equipment for Flat Table Systems

                                                                                                                                                                                                                        Schmalz clamping solutions enable the quick and uncomplicated setup of CNC machining centers with flat table. First the vacuum blocks and then the workpiece are fixed for machine processing via two independent vacuum circuits. Schmalz provides vacuum blocks with a hose connection for universal flat tables and a hose-free version for flat aluminum tables with an integrated vacuum distribution.

                                                                                                                                                                                                                        • Flexibilization of CNC Machining Centers

                                                                                                                                                                                                                          The vacuum clamping system Innospann enables every CNC machining center to be retrofitted independently of manufacturer and type. Modernization facilitates quick and flexible retrofitting following frequent product changes - for efficient manufacturing processes starting from one-piece production. Schmalz thus provides an economic alternative to investment in a new machine.

                                                                                                                                                                                                                          • Clamping Equipment for Manual Work

                                                                                                                                                                                                                            The vacuum clamping system Multi-Clamp is the perfect tool for quick and flexible clamping of small and medium-sized workpieces. They can be fixed in any position and processed all-round. The Multi-Clamp is portable and can be used in a variety of industrial, workshop and building-site contexts.

                                                                                                                                                                                                                            • Clamping Equipment for Narrow Workpieces

                                                                                                                                                                                                                              Very narrow and curved parts can be clamped easily and reliably with mechanical clamps and Adapter-Plates from Schmalz. Narrow suction surfaces enable the precise positioning of the vacuum block along the workpiece contours, holding the workpiece in place. The workpiece is mechanically clamped firmly in place using the clamp.

                                                                                                                                                                                                                              • Replacement Suction Plates

                                                                                                                                                                                                                                Replacement suction plates for vacuum blocks in different sizes for various machine table systems. The top and bottom suction plates can be replaced quickly and easily.

                                                                                                                                                                                                                              • Clamping Equipment for Glass Processing

                                                                                                                                                                                                                                Schmalz clamping solutions ensure flexible and efficient production processes in glass working. Suction cups with special friction pads are wear resistant and guarantee precise results, even in challenging operating conditions. Schmalz developed the Quick-Change System SQC especially for machine tables with screw-attachment suction cups. The quick-change suction cups offer minimal setup times and maximum flexibility.

                                                                                                                                                                                                                                • Flat Table Systems for Glass Processing

                                                                                                                                                                                                                                  Schmalz clamping solutions enable the quick and uncomplicated setup of CNC machining centers for glass processing with flat table. First the vacuum blocks and then the workpiece are fixed for machine processing via two independent vacuum circuits.

                                                                                                                                                                                                                                  • Quick-Change Systems for Bystronic Machines

                                                                                                                                                                                                                                    Schmalz developed the Quick-Change System SQC especially for machine tables with screw-attachment suction cups. The quick-change suction cups offer minimal setup times and maximum flexibility.

                                                                                                                                                                                                                                  • Clamping Equipment for Metal and Plastic Processing

                                                                                                                                                                                                                                    The modular vacuum clamping systems from Schmalz can be used universally on all CNC machining centres for metalworking. Adaptation works on T-slot tables, zero point clamping systems or pre-fixing in a vice.

                                                                                                                                                                                                                                    • Clamping Systems Matrix Plate

                                                                                                                                                                                                                                      The Schmalz Matrix-Plate guarantees minimal set-up times when clamping flat workpieces with flat undersides on CNC machining centers. Using the vacuum clamping system, even components that are difficult to clamp mechanically can be secured precisely, quickly and without distortion.

                                                                                                                                                                                                                                      • Innospann Systems for Metal and Plastic Processing

                                                                                                                                                                                                                                        In combination with the Innospann Steel Plate, flexibility can be further increased. Productivity and makeready times can be further optimized, especially with frequent workpiece changes.

                                                                                                                                                                                                                                        • Clamping Systems Schmalz FlexMat

                                                                                                                                                                                                                                          The Schmalz FlexMat enables maximum flexibility in the clamping process. Even if it is not completely occupied by the workpiece, a vacuum sufficient for machining can be created. This makes it ideal for workpieces with apertures or filigree shapes, and it can be easily replaced as a wear part in the event of damage.

                                                                                                                                                                                                                                        • Clamping Equipment for 3D Freeform Surfaces

                                                                                                                                                                                                                                          Workpieces with uneven, rounded or curved contours present a new challenge for clamping technology. With the Schmalz Basic Holding Fixture, complex components for CNC machining and measurement processes can be clamped without a problem. With the Suction Cup Balance SSCB, Schmalz has developed both a clamping system with precise positioning for 3D free-form surfaces and a gripping system equipped for automatic setup and simultaneous gripping.

                                                                                                                                                                                                                                          • Clamping Equipment for Manual Processing

                                                                                                                                                                                                                                            • Clamping and Gripping Equipment for Automated Processing

                                                                                                                                                                                                                                              The Schmalz-Suction Cup Balance can be used in automated processes for the handling and clamping of three-dimensionally shaped parts. The positioning pins automatically reproduce the exact contour of the workpiece and allow the same fixture to be used to fix differently shaped parts.

                                                                                                                                                                                                                                            • Vacuum Generators

                                                                                                                                                                                                                                              The vacuum generation contributes significantly to process reliability when clamping workpieces on CNC machining centers. Schmalz has developed vacuum generators specially to meet the demands in the metal and glass working industry. These systems not only prepare the material, but also monitor and separate liquids or chips that have been sucked in.

                                                                                                                                                                                                                                              • Vacuum Generators for Wet Processing

                                                                                                                                                                                                                                                Schmalz vacuum generators for demanding wet machining applications have been specially developed for these adverse conditions. By separating liquids and chips and continuously monitoring the vacuum, they offer optimum conditions for efficient and reliable machining under vacuum.

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                                                                                                                                                                                                                                                                                                                                                    • Vacuum Technology for Automation

                                                                                                                                                                                                                                                                                                                                                      • Vacuum Components

                                                                                                                                                                                                                                                                                                                                                        • Vacuum Suction Cups

                                                                                                                                                                                                                                                                                                                                                          Our product range includes a variety of suction cups with various shapes, sizes and materials, providing the right suction cup for every application. Suction cups consist of a elastomer part and a connection nipple.

                                                                                                                                                                                                                                                                                                                                                          • Special Grippers

                                                                                                                                                                                                                                                                                                                                                            Special grippers can be used for applications in which regular suction pads cannot generate a vacuum. Schmalz offers a variety of special grippers with various shapes, sizes and principles of operation.

                                                                                                                                                                                                                                                                                                                                                            • Area Gripping Systems and End Effectors

                                                                                                                                                                                                                                                                                                                                                              Area gripping systems and end effectors are gripping systems that can be attached directly on the robot. Area grippers are universal and are used in a huge range of robot applications. Vacuum end effectors are easy to configure from the modular system. They are particularly suitable for processes in the packaging industry.

                                                                                                                                                                                                                                                                                                                                                              • Mounting Elements

                                                                                                                                                                                                                                                                                                                                                                Schmalz offers a wide range of mounting possibilities for integrating suction pads or special grippers into a vacuum system.

                                                                                                                                                                                                                                                                                                                                                                • Vacuum Generators

                                                                                                                                                                                                                                                                                                                                                                  Vacuum generators provide the required vacuum. The vacuum is generated either pneumatically (ejectors) or electrically (pumps, blowers). Pneumatic vacuum generators implement short cycle times and can be integrated directly into the system due to their compact and lightweight design. Ejectors offer intelligent functions for energy and process control. Electrical vacuum generators are used in applications when compressed air is not available or if very high suction capacities are required.

                                                                                                                                                                                                                                                                                                                                                                  • Valve Technology

                                                                                                                                                                                                                                                                                                                                                                    Valves are used to control the vacuum as well as the compressed air. The right valves can increase both the process reliability and the cost-effectiveness of the vacuum system.

                                                                                                                                                                                                                                                                                                                                                                    • Switches and System Monitoring

                                                                                                                                                                                                                                                                                                                                                                      Devices for system monitoring are crucial to ensure the safe operation of a vacuum system. Schmalz offers a wide range of switches, measuring and control devices, as well as warning devices.

                                                                                                                                                                                                                                                                                                                                                                      • Filters and Connections

                                                                                                                                                                                                                                                                                                                                                                        Filters protect the vacuum generator from contamination. Vacuum distributors, hose lines and connections complete the vacuum system and connect suction pads to vacuum generators.

                                                                                                                                                                                                                                                                                                                                                                        • Didactic

                                                                                                                                                                                                                                                                                                                                                                          With certified courses, seminars and customer-specific training sessions on all topics within vacuum technology and efficiency, Schmalz provides expertise that is tailored to the exact requirements of your company.

                                                                                                                                                                                                                                                                                                                                                                          • Digital solutions

                                                                                                                                                                                                                                                                                                                                                                            Digital solutions from Schmalz help to fully exploit the potential of intelligent components, especially IO-Link devices. They can be used from commissioning to operation to service.

                                                                                                                                                                                                                                                                                                                                                                          • Vacuum Gripping Systems

                                                                                                                                                                                                                                                                                                                                                                            • Vacuum Layer Gripping System SPZ

                                                                                                                                                                                                                                                                                                                                                                              • Vacuum Suction Spider SSP

                                                                                                                                                                                                                                                                                                                                                                              • Selection Aids

                                                                                                                                                                                                                                                                                                                                                                                • Selection Aid Vacuum Suction Cups

                                                                                                                                                                                                                                                                                                                                                                                  Find the right vacuum suction cup for your application based on key properties such as suction material or size.

                                                                                                                                                                                                                                                                                                                                                                                  • Selection Aid Compact Ejectors

                                                                                                                                                                                                                                                                                                                                                                                    This selection aid helps you to find the perfect compact ejector for your application based on key technical attributes.

                                                                                                                                                                                                                                                                                                                                                                                    • Selection Aid Spring Plungers

                                                                                                                                                                                                                                                                                                                                                                                      You can use the selection aid to find the right spring plunger for your application based on spring force, stroke and a number of different connections.

                                                                                                                                                                                                                                                                                                                                                                                      • Selection Aid Area Gripping System FXP

                                                                                                                                                                                                                                                                                                                                                                                        Find the perfect FXP area gripping system for your application. You can choose the length, the sealing element, and the valve type. This universal suction cup gripper features integrated vacuum generation.

                                                                                                                                                                                                                                                                                                                                                                                        • Selection Aid Area Gripping System FMP

                                                                                                                                                                                                                                                                                                                                                                                          By choosing important attributes such as, for example, the length of the sealing element or the valve type, you can find the area gripper FMP best suited to your application. This gripper is fitted a connection for external vacuum generators.

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                                                                                                                                                                                                                                                                                                                                                                                                                                              • Gripping and connecting

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                                                                                                                                                                                                                                                                                                                                                                                                                                                  • Schmalz Connect | Industry 4.0

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                                                                                                                                                                                                                                                                                                                                                                                                                                                            • Vacuum Lifters and Crane Systems

                                                                                                                                                                                                                                                                                                                                                                                                                                                              Handling Technology for Manual Processes

                                                                                                                                                                                                                                                                                                                                                                                                                                                              • Vacuum Tube Lifters Jumbo

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                                                                                                                                                                                                                                                                                                                                                                                                                                                                    • Vacuum tube lifter JumboSprint

                                                                                                                                                                                                                                                                                                                                                                                                                                                                      • Vacuum tube lifter JumboSprint EX

                                                                                                                                                                                                                                                                                                                                                                                                                                                                        • Vacuum tube lifter JumboFlex High-Stack

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                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          Using transport trolleys workpieces can be stored on smallest possible space. Different designs with a different amount of racks and platforms guarantee damage-free storage and easy transportation.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          • Wall Rack

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            When parts need to be stored safely at a specific location, these wall storage shelves are indispensable. The long service life of the many storage shelves that have been delivered speaks for their durability and high quality.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            • Sheet Transport Trolley

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              The panel transport trolley is your ideal helper when you need to feed or unload table or upright saws. Its maximum carrying load and panel format are impressive.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              • Workstands

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                If you want to clamp and process small work pieces without damage, you are at the right place. You have the additional option of implementing controlled vacuum generators to save energy and reduce noise.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                • Workbenches

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  The work benches were developed to allow you to clamp workpieces of a wide range of different materials. You have the additional option of implementing controlled vacuum generators to save energy and reduce noise.

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                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        • Vacuum Clamping Technology

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          Clamping Solutions for CNC Machining Centers

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          • Clamping Equipment for Woodworking

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            Vacuum clamping technology for wood processing is essential for efficiently setting up console table, grid table, nesting table and flat table systems. Existing machining centers can be easily modernized with the Innospann clamping system. The Schmalz clamping equipment lets you clamp both narrow workpieces and workpieces made from solid wood. The Multi-Clamp is the perfect tool for manual fixing of small and medium-sized workpieces.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            • Clamping Equipment for 1-Circuit Systems

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              Whether using a 1-circuit or 2-circuit system, panel processing or frame production – console vacuum blocks from Schmalz can be positioned precisely and are quick and easy to replace when changing the order. Choose from our comprehensive program of high-quality vacuum blocks and spare parts in original equipment manufacturer quality.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              • Clamping Equipment for 2-Circuit Systems

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                Whether using a 1-circuit or 2-circuit system, panel processing or frame production – console vacuum blocks from Schmalz can be positioned precisely and are quick and easy to replace when changing the order. Choose from our comprehensive program of high-quality vacuum blocks and spare parts in original equipment manufacturer quality.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                • Clamping Equipment for Systems from Biesse

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  Whether using a 1-circuit or 2-circuit system, panel processing or frame production – console vacuum blocks from Schmalz can be positioned precisely and are quick and easy to replace when changing the order. Choose from our comprehensive program of high-quality vacuum blocks and spare parts in original equipment manufacturer quality.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  • Clamping Equipment for Systems from SCM / Morbidelli

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    Whether using a 1-circuit or 2-circuit system, panel processing or frame production – console vacuum blocks from Schmalz can be positioned precisely and are quick and easy to replace when changing the order. Choose from our comprehensive program of high-quality vacuum blocks and spare parts in original equipment manufacturer quality.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    • Clamping Equipment for Grid Table Systems

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      Schmalz vacuum blocks for grid tables enable simple and flexible use; without complex installation. The non-slip fixings enable secure clamping of the workpieces even with high processing forces. This makes them ideal for complex five-axis applications without a wear plate.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      • Clamping Equipment for Nesting Table Systems

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Vacuum systems for use directly on the MDF wear plate of a CNC machining center with a nesting machine table.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        • Clamping Equipment for Flat Table Systems

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          Schmalz clamping solutions enable the quick and uncomplicated setup of CNC machining centers with flat table. First the vacuum blocks and then the workpiece are fixed for machine processing via two independent vacuum circuits. Schmalz provides vacuum blocks with a hose connection for universal flat tables and a hose-free version for flat aluminum tables with an integrated vacuum distribution.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          • Flexibilization of CNC Machining Centers

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            The vacuum clamping system Innospann enables every CNC machining center to be retrofitted independently of manufacturer and type. Modernization facilitates quick and flexible retrofitting following frequent product changes - for efficient manufacturing processes starting from one-piece production. Schmalz thus provides an economic alternative to investment in a new machine.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            • Clamping Equipment for Manual Work

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              The vacuum clamping system Multi-Clamp is the perfect tool for quick and flexible clamping of small and medium-sized workpieces. They can be fixed in any position and processed all-round. The Multi-Clamp is portable and can be used in a variety of industrial, workshop and building-site contexts.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              • Clamping Equipment for Narrow Workpieces

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                Very narrow and curved parts can be clamped easily and reliably with mechanical clamps and Adapter-Plates from Schmalz. Narrow suction surfaces enable the precise positioning of the vacuum block along the workpiece contours, holding the workpiece in place. The workpiece is mechanically clamped firmly in place using the clamp.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                • Replacement Suction Plates

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  Replacement suction plates for vacuum blocks in different sizes for various machine table systems. The top and bottom suction plates can be replaced quickly and easily.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                • Clamping Equipment for Glass Processing

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  Schmalz clamping solutions ensure flexible and efficient production processes in glass working. Suction cups with special friction pads are wear resistant and guarantee precise results, even in challenging operating conditions. Schmalz developed the Quick-Change System SQC especially for machine tables with screw-attachment suction cups. The quick-change suction cups offer minimal setup times and maximum flexibility.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  • Flat Table Systems for Glass Processing

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    Schmalz clamping solutions enable the quick and uncomplicated setup of CNC machining centers for glass processing with flat table. First the vacuum blocks and then the workpiece are fixed for machine processing via two independent vacuum circuits.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    • Quick-Change Systems for Bystronic Machines

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      Schmalz developed the Quick-Change System SQC especially for machine tables with screw-attachment suction cups. The quick-change suction cups offer minimal setup times and maximum flexibility.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    • Clamping Equipment for Metal and Plastic Processing

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      The modular vacuum clamping systems from Schmalz can be used universally on all CNC machining centres for metalworking. Adaptation works on T-slot tables, zero point clamping systems or pre-fixing in a vice.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      • Clamping Systems Matrix Plate

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        The Schmalz Matrix-Plate guarantees minimal set-up times when clamping flat workpieces with flat undersides on CNC machining centers. Using the vacuum clamping system, even components that are difficult to clamp mechanically can be secured precisely, quickly and without distortion.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        • Innospann Systems for Metal and Plastic Processing

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          In combination with the Innospann Steel Plate, flexibility can be further increased. Productivity and makeready times can be further optimized, especially with frequent workpiece changes.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          • Clamping Systems Schmalz FlexMat

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            The Schmalz FlexMat enables maximum flexibility in the clamping process. Even if it is not completely occupied by the workpiece, a vacuum sufficient for machining can be created. This makes it ideal for workpieces with apertures or filigree shapes, and it can be easily replaced as a wear part in the event of damage.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          • Clamping Equipment for 3D Freeform Surfaces

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            Workpieces with uneven, rounded or curved contours present a new challenge for clamping technology. With the Schmalz Basic Holding Fixture, complex components for CNC machining and measurement processes can be clamped without a problem. With the Suction Cup Balance SSCB, Schmalz has developed both a clamping system with precise positioning for 3D free-form surfaces and a gripping system equipped for automatic setup and simultaneous gripping.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            • Clamping Equipment for Manual Processing

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              • Clamping and Gripping Equipment for Automated Processing

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                The Schmalz-Suction Cup Balance can be used in automated processes for the handling and clamping of three-dimensionally shaped parts. The positioning pins automatically reproduce the exact contour of the workpiece and allow the same fixture to be used to fix differently shaped parts.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              • Vacuum Generators

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                The vacuum generation contributes significantly to process reliability when clamping workpieces on CNC machining centers. Schmalz has developed vacuum generators specially to meet the demands in the metal and glass working industry. These systems not only prepare the material, but also monitor and separate liquids or chips that have been sucked in.

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                • Vacuum Generators for Wet Processing

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  Schmalz vacuum generators for demanding wet machining applications have been specially developed for these adverse conditions. By separating liquids and chips and continuously monitoring the vacuum, they offer optimum conditions for efficient and reliable machining under vacuum.

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