Productos para la fabricación de módulos

Vacuum Technology for Module Manufacturing

A photovoltaic module consists of multiple solar cells that are electrically connected to one another and permanently laminated by foils into glass. The manufacturing process is more and mored automated and is significantly characterised by the handling of glass. The module is assembled in layers with the active side or “sunny side” of the module on the bottom.

In the first process step, the EVA film is applied to the cleaned front glass. Then, strings are placed on the film. Afterwards, the individual strings are connected to one another and covered with another EVA film, as well as the back sheet or a second layer of glass. This unit is permanently bonded in a lamination process at a temperature of approx. 140°C while a vacuum is applied. After lamination, the edges are trimmed and the junctionbox is assembled. Finally, the module is framed, measured, classified by electrical output and packed.

Contacto

Schmalz Inc.
5850 Oak Forest Drive
Raleigh NC 27616
Estados Unidos de América

Tel. +1 919 713-0880
Fax +1 919 713-0883
schmalz@schmalz.us
Tarjeta de visita

Requirements for Vacuum Technology

Short cycle times in stringing procsss
The cells are destacekd from the transport boxes and supplied to the stringing process with short cycle times. This requires both high acceleration rates and high positioning accuracy. The wafer gripper SWGm with optional integrated Bernoulli modules SBSm provides minimum gripping times and optimized cell separation. The double-layer sensor DLD detect on-the-fly whether one or multiple cells are grippers.

Gentle cell and string handling
When handling strings, it is most important to avoid damaging the cells at the edges of the busbars. Suction cups with a very soft sealing lip, such as the series SGPN, enable gentle handling. In addition, the ready-to-connect string gripper SSG was developed for handling entire strings. The gripper is equipped with suction cups and an ejector, and is available for both automated and manual handling.

High shear force on glass
Throughout the entire process chain, glass is handled dynamically with a wide variety of requirements. During loading of the line, the glass is often coated with separation powder. The suction plates SGF have a special structure on the suction area to absorb powerful shear forces even when working with suction plates coated with separation powder. In processes that require not only shear force, but also high flexibility and adaptability, the suction cups SAB with 1.5 folds are the optimum solution. Both suction cups are made of the markless material HT1.

Ergonomic handling – automated or manual
Throughout the process chain, glass and modules are handled automatically or manually. The modular suction spiders SSP offer a turnkey solution for automated handling, from destacking the glass plates to flashing and commissioning of the modules. In addition to automated solutions, manually operated tube lifters Jumbo can also be used. The tube lifter only uses vacuum to lift and lower the modules. This ensures minimal transport times and ergonomic handling.

Productos para la fabricación de módulos

Garras para obleas SWGm

  • Dimensiones: 125 x 125 mm y 156 x 156 mm
  • Modelo básico con escape axial o lateral
  • Material superficie de ventosa: PEEK
Placas de ventosa SGF
Eficiente
Nuevo

Placas de ventosa SGF

  • Diámetro: 125 a 400 mm
  • Material: EPDM, HT1
Ventosas de fuelle SAB HT1 (1,5 pliegues)
Nuevo

Ventosas de fuelle SAB HT1 (1,5 pliegues)

  • Diámetro: 22 a 125 mm
  • Material: HT1
  • Boquilla de conexión vulcanizada en la pieza elastomérica

Ventosa para ristras de células SSG

Ventosa: FG 19 HT1
Para diferentes longitudes, espaciado de las celdas y el número de células

Ventosas planas SGPN

  • Diámetro: 15 a 40 mm
  • Material: FPM, HT1, NK, SI
  • Ventosa insertada en la boquilla

Garra de vacío SSP

Soluciones a medida para utillajes "End of arm"

Tubo elevador Jumbo

Tubo elevador ergonómicamente
Carga hasta 300 kg
Unidad de basculación pneumática