The VacuMaster Comfort bases on the modular system of the VacuMaster Basic and offers an operator handle that brings together all of the device’s controls as well as a controlled vacuum generator for reducing energy consumption.
A Schmalz chain hoist is required to operate a VacuMaster Comfort.
Ergonomic and damage-free handling of large loads by only one operator
Excellent work safety and process reliability thanks to vacuum reservoir and audible warning device
Long service life thanks to the robust material mix of steel, aluminum and high-strength plastic
Low operating costs thanks to controlled vacuum generator with energy saving function
Awarded the seal of approval by Aktion Gesunder Rücken e. V.
Schmalz vacuum lifters and crane systems support the back and musculoskeletal system when lifting light and heavy loads. They reduce strain and help to make the work environment ergonomic. This is confirmed by the independent association Aktion Gesunder Rücken e. V. (AGR) with its seal of approval.
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(1) Vacuum gauge with red/green area for vacuum monitoring
(2) Basic module with vacuum generation and integrated air saving function
(3) Main switch
(4) Ergonomic operator handle with integrated functional elements for Schmalz chain hoist. Moving/tilting also an option
(4.1) 90° or 180° swiveling function depending on variant
(4.2) Dual activation required to switch vacuum off, ensuring load is released safely
(4.3) Vacuum on to pick up the load
(4.4) Chain hoist up/down
(5) Individually configurable beam system with a large selection of suction plates
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Connectors
Light, robust and flexible
The combination of aluminum and high-strength plastic allows the cross beams and suction plates to be easily adjusted to quickly adapt to changing formats.
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Load beam
Integrated vacuum reservoir
The large vacuum reservoir prevents the load from falling in the case of a power failure and makes gripping faster during repeated lifting processes.
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Suction Plates
Versatility for every task
Allows for optimal adaptation to the workpiece and to requirements such as heat resistance, food safety and mark-free gripping. Select from suspension which is rigid, spring-mounted or both flexible and spring-mounted.
IMG 1:
Type | LL [mm] | LQ [mm] | L1 [mm] | LL min / max [mm] | LQ min / max [mm] | Ds [mm] | H [mm] | d [mm] |
|---|---|---|---|---|---|---|---|---|
Comfort 125 | 530 - 1600 | 750 | 645 - 660 | 380 - 1,740 | 365 - 795 | 125 - 250 | 517 - 584 | 52 - 56 |
Comfort 250 | 530 - 2,400 | 750 | 645 - 660 | 625 - 2,540 | 365 - 830 | 125 - 360 | 570 - 585 | 52 - 56 |
Comfort 500 | 1,600 - 2,400 | 750 | 660 | 630 - 2,620 | 480 - 920 | 210 - 250 | 606 - 673 | 56 - 59 |
Comfort 750 | 2,400 | 750 | 660 | 870 - 2,640 | 520 - 920 | 250 | 674 | 56 |
IMG 2:
Type | LL [mm] | LQ [mm] | L1 [mm] | LL min / max [mm] | LQ min / max [mm] | Ds [mm] | H [mm] | d [mm] |
|---|---|---|---|---|---|---|---|---|
Comfort 125 | 1,600 | 750 | 722 | 770 - 1,820 | 450 - 870 | 210 | 814 | 50 |
Comfort 250 | 1,600 | 750 | 722 - 754 | 920 - 1,970 | 450 - 1,020 | 210 - 300 | 814 - 839 | 50 |
Comfort 500 | 1,600 | 750 | 778 | 1,080 - 1,970 | 730 - 1,020 | 360 | 1,054 | 50 |
IMG 3:
Type | LL [mm] | LQ [mm] | L1 [mm] | LL min / max [mm] | LQ min / max [mm] | Ds [mm] | H [mm] | d [mm] |
|---|---|---|---|---|---|---|---|---|
Comfort 75 | 1,600 | 750 | 1,291 | 640 - 1,820 | 450 - 870 | 210 | 1,118 | 25 |
Comfort 125 | 1,600 | 750 | 1,291 | 640 - 1,820 | 450 - 870 | 210 | 1,118 | 25 |
Comfort 250 | 1,600 | 750 | 1,854 | 790 - 1,820 | 450 - 1,020 | 210 - 360 | 1,644 - 1,671 | 25 |
Comfort 660 | 2,200 | 1,150 |
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| 360 | 2,048 |
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Thanks to their modular system, the VacuMaster Basic and VacuMaster Comfort can be custom configured for any application. The technical data of the devices are dependent on the selected configuration. You can use the following data on pre-configured lifting devices for standard workpiece formats as a guide for determining the recommended values for your VacuMaster.
Type* | Workpiece | Dimensions | Overall height | Suction plates | Sucdtion Plates Ds | Weight |
|---|---|---|---|---|---|---|
Comfort 125 | 1,000 x 1,000 | 800 x 750 | 445 | 1 | 250 | 42 |
| 2,000 x 1,000 | 1,600 x 750 | 445 | 2 | 210 | 50 |
| 2,500 x 1,250 | 1,600 x 750 | 525 | 4 | 125 | 64 |
| 3,000 x 1,500 | 2,400 x 1,150 | 590 | 6 | 125 | 68 |
| 4,000 x 2,000 | 3,200 x 1,500 | 590 | 8 | 125 | 88 |
Comfort 250 | 1,000 x 1,000 | 800 x 750 | 445 | 1 | 360 | 45 |
| 2,000 x 1,000 | 1,600 x 750 | 445 | 2 | 250 | 52 |
| 2,500 x 1,250 | 1.600 x 750 | 525 | 4 | 210 | 62 |
| 3,000 x 1,500 | 2,400 x 1,150 | 590 | 6 | 160 | 67 |
| 4,000 x 2,000 | 3,200 x 1,500 | 590 | 8 | 125 | 88 |
Comfort 500 | 2,500 x 1,250 | 1,600 x 750 | 605 | 4 | 250 | 84 |
| 3,000 x 1,500 | 2,400 x 1,150 | 670 | 6 | 210 | 91 |
| 4,000 x 2,000 | 3,200 x 1,500 | 670 | 8 | 210 | 130 |
Comfort 750 | 3,000 x 1,500 | 2,400 x 1,150 | 670 | 6 | 250 | 105 |
| 4,000 x 2,000 | 3,200 x 1,500 | 670 | 8 | 210 | 122 |
*The shown VacuMaster are example configurations: The VacuMaster Basic/Comfort can be adapted flexibly to individual workpiece formats.
**The indicated number of suction plates is possible for handling of rigid goods. For unstable and thin workpieces the numbers of suction plates will be increased.
Type* | Workpiece | Dimensions | Overall height | Suction plates** | Sucdtion Plates Ds | Weight |
|---|---|---|---|---|---|---|
Comfort 125 | 2,000 x 1,000 | 1,600 x 750 | 720 | 2 | 360 | 76 |
| 2,500 x 1,250 | 1,600 x 750 | 800 | 4 | 210 | 81 |
| 4,000 x 2,000 | 3,200 x 1,500 | 800 | 8 | 210 | 101 |
Comfort 250 | 2,500 x 1,250 | 1,600 x 750 | 800 | 4 | 260 | 93 |
| 4,000 x 2,000 | 3,200 x 1,500 | 800 | 8 | 210 | 104 |
Comfort 500 | 2,500 x 1,250 | 1,600 x 750 | 1,030 | 4 | 360 | 137 |
| 4,000 x 2,000 | 3,200 x 1,500 | 1,030 | 8 | 360 | 153 |
*The shown VacuMaster are example configurations: The VacuMaster Basic/Comfort can be adapted flexibly to individual workpiece formats.
**The indicated number of suction plates is possible for handling of rigid goods. For unstable and thin workpieces the numbers of suction plates will be increased.
Type* | Workpiece | Dimensions | Overall height H | Suction plates** | Sucdtion Plates Ds | Weight |
|---|---|---|---|---|---|---|
Comfort 75 | 1,000 x 1,000 | 800 x 750 | 1,150 | 2 | 250 | 74 |
| 2,000 x 1,000 | 1,600 x 750 | 1,150 | 2 | 250 | 82 |
| 2,500 x 1.250 | 1,600 x 750 | 1,220 | 4 | 210 | 92 |
Comfort 125 | 2,000 x 1,000 | 1,600 x 750 | 1,160 | 2 | 360 | 87 |
| 2,500 x 1,250 | 1,600 x 750 | 1,230 | 4 | 210 | 92 |
Comfort 250 | 2,000 x 1,000 | 1,600 x 750 | 1,770 | 4 | 360 | 139 |
| 2,500 x 1,250 | 1,600 x 750 | 1,750 | 8 | 210 | 147 |
| 4,000 x 2,000 | 3,200 x 1,500 | 1,750 | 8 | 210 | 167 |
*The shown VacuMaster are example configurations: The VacuMaster Basic/Comfort can be adapted flexibly to individual workpiece formats.
**The indicated number of suction plates is possible for handling of rigid goods. For unstable and thin workpieces the numbers of suction plates will be increased.
Discover application examples of the product in various industries - user-friendly, informative and practical.
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Electric vacuum generator for smooth and suction-tight workpieces weighing up to 750 kg.
Basic ejector with highest suction rate and low compressed air consumption.
Maximize stack heights
Large height differences are no problem with the swiveling operator handle. The working posture remains ergonomic in any position.
Adapts to changing workpieces
With the vacuum gripper shut-off valve several vacuum grippers can be turned off for handling of cut pieces or pieces with gaps.
Secure storage of the lifting device
When the lifting device is not in use, the parking stands allow it to be stored securely while protecting the suction plates. This allows the crane to be used for other purposes.
Mark-free handling
The suction plate covers prevent the plates from leaving marks on sensitive workpieces such as glass sheets or solar panels.
Protection against water
The water separator prevents water from entering the vacuum generator during moist processes such as waterjet cutting.
