The goal of improving the ergonomics of the egg palletizing process has definitely been achieved. Our experience with the tube lifter has been nothing but good.∼ Dominik Gmür, Operations Manager at the Flawil location, Lüchinger + Schmid AG
Ergonomic Palletizing With Schmalz Vacuum Lifters
Lüchinger + Schmid AG, a leading Swiss company in the trade and production of eggs and egg products, was looking for a solution to improve the manual handling of egg containers. Schmalz implemented a solution using a JumboFlex vacuum tube lifter, which enables employees to position the containers ergonomically and efficiently on pallets. This innovative solution has reduced the employees' workload, increased efficiency and contributed to employee satisfaction.
Các đặc điểm của câu chuyện thành công
| Ngành | Food |
|---|---|
| Chi tiết gia công | Eggs |
| Nhóm sản phẩm | Vacuum Tube Lifter JumboFlex |
| Phương thức xử lý | Manual Handling |
Với mỡ lợn
50
kilogram
effortless handling
Khách hàng: Lüchinger + Schmid AG
Lüchinger + Schmid AG is a leading Swiss trading and production company for eggs, egg products and chilled fresh products. Based in Flawil, the company has been active in the industry for over 100 years. It is part of the Micarna Group, which in turn belongs to M-Industry. Lüchinger + Schmid AG employs a total of round 140 employees. The twelve employees in the sorting department package round 300,000 free-range and organic eggs every day, which are delivered to the surrounding retail outlets on the same day.
Thách thức
Lüchinger + Schmid identified potential for improvement in the final egg handling step of the production process. The manual work involved in sorting the boxes or cartons onto pallets was particularly physically demanding for the employees: containers weighing 15 to 25 kg had to be lifted manually to a height of up to 1.80 meters. As the number of scontainers increased, this work became more and more demanding and strenuous. It was therefore essential for the company to make the workplace more ergonomic in order to ensure the health and satisfaction of the employees. At EMPACK in Zurich, an important Swiss trade fair for products and innovations in the packaging industry, Lüchinger + Schmid became aware of the vacuum handling solutions from Schmalz.
Giải pháp của Schmalz
Schmalz's solution for Lüchinger + Schmid involves the use of a bridge crane to palletize the egg cartons. A JumboFlex vacuum tube lifter is mounted on this gantry system, which is equipped with a gripper specially developed for Lüchinger + Schmid. An integrated quick-change adapter also makes it easy to replace the gripper, so that the same system can be used for handling both Migros' own crates and cardboard boxes filled with eggs. A radio remote control enables employees to switch the system on and off quickly, saving valuable energy. This custom-made solution improves ergonomics and increases the efficiency of the palletizing process.
Lợi ích cho khách hàng nhờ giải pháp của Schmalz
Improved ergonomicsThe system reduces the physical strain on employees and optimizes the working environment.
Increased efficiencyFaster palletizing process increases productivity and minimizes downtimes.
VersatilityQuick-change adapter increases the flexibility of the system for different shrink wrapped goods and work processes
Các sản phẩm được sử dụng trong ứng dụng này
Vacuum Tube Lifters JumboFlex
- JumboFlex for ergonomic one-hand operation for fast movement sequences
- Configurable lifting unit, operator handle, vacuum gripper and vacuum generator
- Intuitive two-button control for up/down control, also available with proven one-button control on request
- For workpieces up to 50 kg