Schmalz

Powerful performance: leeches as a model for vacuum technology

Improving efficiency is a central research topic - for example in vacuum technology. Schmalz continuously optimizes its systems and looks beyond the horizon when developing them. A current project is focusing on the suction organs of leeches.

Leeches have been used in medicine for centuries, for example to treat venous disorders or after operations to promote blood circulation.

Velcro fasteners, the lotus effect and airplane wings are some prominent examples of how bionics can solve technical tasks. After all, nature offers fascinating answers to everyday challenges. "And they are usually very efficient," emphasizes Dr. Harald Kuolt. He leads the research projects at Schmalz. "We have been looking for natural suction processes to improve our own vacuum systems."

Schmalz found what they were looking for in leeches. With their two suction organs at the front and back, they have the capability of holding on to different surfaces. Whether slimy or porous, under or above water - thanks to the combination of suction adhesion and mechanical gripping or clinging, they can attach themselves safely to their hosts. Together with the University of Freiburg, Schmalz launched a project to gain a better understanding of biological adhesion systems. "We investigated the functional morphology and biomechanics of leeches," explains Prof. Dr. Thomas Speck. He heads the "Botany - Functional Morphology and Bionics" working group at the University of Freiburg.

After manual pull-off tests, the researchers built rotating systems and determined the centrifugal force at which the leeches release from the respective surface. "We broke new ground and developed special experimental setups to measure the adhesive forces of the leeches," explains Thomas Speck. In a current research project, the team is investigating the anatomy of the suction organ, which consists of muscle-controlled suction, sealing and gripping lips. "Understanding the form-structure-function relationship of the suction organ is essential for further abstraction and implementation steps for new, bionically optimized systems of Schmalz," explains Dr. Simon Poppinga, who heads basic biological research on the model organism at TU Darmstadt.

From the aquarium to the industry

Harald Kuolt: "Our pre-development department then produced a prototype that differs from our standard range." For one thing, the sealing lip runs in a different direction to that of standard suction cups. Secondly, Schmalz adapted the radii of curvature and combined hard and soft materials. "We were able to reduce the dead volume and thus evacuate much faster," says the head of research with a smile. "Our aim is for the new suction cup to perform better than conventional models in terms of holder and shear forces as well as sealing behavior. It should also be suitable for industrial production." And its carbon footprint must also measure up to previous suction cups.
Schmalz is currently focusing on further optimizing two variants. The new models save energy thanks to their short evacuation times. They seal better on rough surfaces and impress with their long service life. Thanks to the new sealing structure, they should also ensure a safe hold on uneven or sensitive surfaces. "The suction cups must function reliably in standard applications; we don't want to develop a solution for a few special cases," emphasizes Harald Kuolt.

"The aim of our research project is to save even more energy in vacuum handling technology," says Dr. Harald Kuolt, Head of Research Projects at Schmalz.

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The Schmalz press team will be happy to answer any questions you may have.

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