Schmalz Vacuum Lifter Optimizes Automotive Glass Production at Fuyao

Thách thức

Fuyao needed a solution to optimize the work processes in the windshield production and to improve efficiency and safety. Before introducing the Schmalz solution, Fuyao relied on a manual process in which employees transported the windshields by hand using suction cups as gripping aids. This process was very physically demanding, as the windshields typically weigh between ten and 15 kilograms. The Fuyao employees had to lift the heavy panes out of the transport crates and place them on a rotatable rack. The lifting, lowering and positioning of the panes was all done manually. Preparing the windows for final assembly in the car factory was particularly challenging. After applying a special adhesive to the edge, the panes had to be carefully placed on a holder to enable the bonding process. This task not only required precision, but also placed a high level of physical strain on the employees. In addition, manual handling was inefficient and time-consuming. The production processes were not very flexible and could not be quickly adapted to changing requirements. Overall, the process prior to the introduction of the Schmalz solution was characterized by inefficient workflows and high physical strain.