Schmalz

Modern Vacuum Technology: Electrical, Versatile, Energy-efficient

No compressed air available or particularly high power required? No problem! Discover the electrical future of vacuum technology: electrical vacuum generators such as vacuum pumps and vacuum blowers open up new possibilities for the use of vacuum technology in industrial automation. Schmalz offers the right solution for every application.

Our rotary vane pumps ensure clean processes, flexible use and maximum performance – even under the toughest conditions. Supplementing this, electrical vacuum generators such as our diaphragm pumps offer a compact, energy-efficient and compressed air-free solution that combines efficiency, reliability and future-proofing. This makes vacuum technology the engine for a more sustainable, flexible industry, automation and robotics.

What is electrical vacuum generation?

Electrical vacuum generators such as pumps or blowers generate vacuum purely electrically. In contrast to pneumatic systems, vacuum generation takes place without the use of compressed air. Depending on the version, this results in higher energy efficiency and reduced operating costs.

If compressed air is not available or maximum power with high suction capacity is required, the Schmalz portfolio offers numerous powerful electrical vacuum generators. Thanks to various principles of operation, they achieve exactly the suction flow rates and vacuum levels that you need for your handling, lifting and clamping processes.

To the selection aid for vacuum generators

Everything about electrical vacuum generation

Working principle of electric vacuum generators

Electrical vacuum generation as an efficient alternative to pneumatic vacuum generation.

Selection aid for electrical vacuum generators

Find the right vacuum generator for your application.

Industries and applications

Electrical vacuum generation is flexible and can be used in robotics, packaging, wood working and other industries.

Products and solutions

Discover the electrical vacuum generators from Schmalz.

"We want to create alternatives that reduce energy consumption and still function when no or too little compressed air is available."
∼ Dr. Kurt Schmalz, Managing Shareholder of J. Schmalz GmbH

Industries and typical applications

  • Logistics: carton erectors, palletizing, end-of-line processes in intra-logistics
  • Packaging: electrical vacuum technology for packaging machines, automated workpiece handling, end-of-line processes
  • Wood: gantry transfer of wooden beams, board removal in sawmills, carpentry automation
  • Glass: cutting processes in float glass production, building glass mounting, transport of sensitive glass sheets
  • Battery and electronics: stacking processes for pouch cells, printed-circuit board handling, electrical vacuum technology for CFRP components
  • General mechanical engineering: For example, injection molding part removal
  • Automotive: For example, body construction or final assembly of doors and windshields
  • Construction (outdoor): Building glass mounting with mobile lifting devices, handling of heavy components

From our customers' practical experience: Efficient processes thanks to electrical vacuum generation

Reliable packaging handling

Picking foil-wrapped meat trays places high requirements on vacuum technology: folds often lead to leakage and interruptions in the process. With the electrical Compact Pump GCPi, the vacuum can be generated precisely and continuously – for automated, 24/7 handling without compressed air supply.

Process control via IO-Link

Thanks to the integrated IO-Link interface, parameters such as evacuation time or leakage rate are monitored in real time. This allows wear to be detected at an early stage and targeted maintenance to be planned – for maximum system availability and full transparency during operation.

Increased efficiency with process reliability

In connection with modular gripper elements, the system achieves up to 96 picks per minute – precisely, quickly and reliably. This ensures high availability and efficient production processes in food picking.

Electrical vacuum generation in use

Electrical Compact Pump GCPi in action

Electrical Compact Pump GCPi in action

Directly to the video

Electrical vacuum generator ECBPM explained in the video

Electrical vacuum generator ECBPM explained in the video

Electrical vacuum generator ECBPMi  in action

Electrical vacuum generator ECBPMi in action

End-of-line packaging solution

End-of-line packaging solution

Step-by-step tutorial for unpacking and connecting

Step-by-step tutorial for unpacking and connecting

News article: We want to create alternatives

News article: We want to create alternatives

News article: Environmental Technology Award

News article: Environmental Technology Award

Comparison of electrical vacuum generators

Type Advantages Industries Example applications Example products
Rotary vane pump
  • Simple integration into the system
  • Process reliability due to low-pulsation delivery
  • Low maintenance
  • Excellent heat removal
  • Construction / Outdoor
  • Wood
  • Glass
  • Plastics
  • Metal and sheet metal
  • Stone
  • Food
  • Removal during the cutting process after float glass production
  • Injection molding removal
  • Fixing wooden boards in CNC processing centers
  • Handling of large wooden boards
  • Sheet loading
  • Pick-and-place operations in food handling
Claw pump
  • Very long maintenance intervals due to almost contactless principle of operation
  • Dry and oil-free vacuum generation
  • High suction capacity with high vacuum
  • Wood
  • Logistics
  • Food
  • Gantry handling of wooden beams and other wooden elements
  • Board removal in the sawmill and automation in the joinery
  • Handling of packaging, e.g. cardboards in the carton erector
Side channel blower
  • Very high suction capacity
  • Low maintenance requirements
  • Process reliability due to low-pulsation conveying
  • Packaging
  • Logistics
  • Wood
  • Board removal in the sawmill and automation in the joinery
  • Pallet handling
  • Carton handling
  • Order picking in storage
Diaphragm pump
  • Compact and suitable for decentralized use
  • Integrated control reduces energy consumption to a minimum
  • Oil-free and low-maintenance
  • Logistics
  • Packaging
  • Automotive
  • Glass
  • Intra-logistics, e.g. assembly of goods in fulfillment centers (AMRs, AGVs)
  • Automated final assembly, e.g. installation of doors or windshields
  • Body construction, e.g. handling gripper tools
  • Mounting of building glazing with mobile lifting devices
  • Automated removal of plastic parts from injection molding machines

Overview of the benefits of electrical vacuum generation with diaphragm pumps

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