Lifting Devices

The tube lifter Jumbo accelerates production processes. Tube lifters are attached directly to a crane. They grip, lift and lower the workpieces using only vacuum technology — no additional chain hoist is required. These lifting devices handle loads weighing up to 300 kg effortlessly.

Schmalz lifting devices are divided into the VacuMaster Basic und VacuMaster Comfort.The lifting device VacuMaster Comfort offers additional equipment. The load is released using the reliable large control handle with two-button operation. This prevents the load from being released accidentally. The standard air-saving function reduces compressed air consumption by up to 40%, thereby improving operating costs. Schmalz lifting aids have a vacuum reservoir integrated in the load beam as standard that prevents the load from falling over in the event of a sudden power failure. It also accelerates the intake of the load in repeated lifting operations.

The operator handle of the lifting device is connected to the basic module. The basic module contains the vacuum generator, an audible warning device as well as all the measuring and control devices of the vacuum lifter.

A comprehensive range of accessories is available to ensure that the Schmalz vacuum lifting device can be specifically tailored to the particular application. Individual suction plates can be selected for deactivation using the optional suction plate disconnector. This prevents the vacuum from dropping when handling workpieces with gaps or damaged areas. For applications requiring workpieces to be stacked very high, the work can be performed ergonomically using the optional swiveling and locking operator handle. Schmalz lifting devices can even be used in wet processes. Schmalz offers an optional maintenance-free water separator to protect the vacuum lifter against the ingress of water.

mt werden können, wird ein umfangreiches Sortiment an Zubehör angeboten. Mit der optionalen Saugerabschaltung können einzelne Saugplatten gezielt abgeschaltet werden, was ein Abfallen des Vakuums bei der Handhabung von Werkstücken mit Aussparungen oder Schadstellen verhindert. Sollen Werkstücke besonders hoch gestapelt werden, wird mit dem optionalen schwenk- und rastbaren Bedienbügel ein ergonomisches Arbeiten gewährleistet. Auch in feuchten Prozessen kommen Hebegeräte von Schmalz zum Einsatz. Mit dem optionalen wartungsfreien Wasserabscheider wird der Vakuumheber vor eindringendem Wasser geschützt.

Schmalz also offers specific lifting aids for special handling tasks. These special solutions are based on the platform of the vacuum lifting device VacuMaster and were developed specially for a variety of sector applications.

The VacuMaster Vario is used when handling loads weighing up to two tons — for example when loading and unloading machines with large-format plates and metal plates. Solutions with even higher load-bearing capacities are available upon request.

The flexibility of the VacuMaster platform is effectively demonstrated by the VacuMaster ECO. The lifting device moves smooth and airtight loads weighing up to 750 kg without requiring an external power source to generate the vacuum. The necessary vacuum is entirely generated by the lifting force of the chain hoist.

The VacuMaster Window is used to handle glass gently and ergonomically. Heavy windows weighing up to 300 kg with sash parts or mullions protruding up to 45 mm can be handled safely leaving few marks.

Traditionally, the timber processing industry presents a number of challenges for Schmalz lifting devices. Porous workpieces, often containing gaps, cracks or damaged areas, need to be moved safely and gently. However, Schmalz is able to rise to the challenge with its trio of powerful lift systems. With its powerful vacuum blower and extra large suction plates, the vacuum lifter VacuMaster Multi is perfect for horizontal handling of large and heavy, airtight or porous wooden boards. 

Schmalz also has the perfect solution for handling coils. The VacuMaster Coil was designed specifically for lifting coils weighing up to one ton. The system allows for exact positioning and secure suction of coils and deposits the coils flush to the floor where required.

The VacuMaster Light completes the product range. It operates in a lower weight category and is suitable for handling loads of up to 100 kg, for example metal plates, plastic sheets, barrels, furniture bodies, furniture parts or sections.